The EPS line cutting machine is used through a turntable (an additional device on the EPS foam cutting machine), which is generally used for profiling, and can also cut a rotating body, including spheres. Structure of EPS Foam Cutting Machine There are 8 microstepping motors in each of our foam cutting machines: 4 X-axis, 2 Y-axis, 1 turntable, 1 side bracket, these high quality 2Amp, The motor guarantees high precision and longevity. The EPS foam cutting machine is light and strong, and has amazing cutting accuracy and repeatability.
1. The main body of the machine is composed of welded thick-walled heterotypic square pipes, which can be freely and easily dismantled and assembled.
2. The EPSBC6000 has the Horizontal, Vertical and Edge surface cutting wires to achieve the three-dimensional (3D) cutting of the EPS Blocks, the Edge surface cutting wire is equipped with its own Cutting Machine, and can operate together with the horizontal and vertical cutting wires at the same time. This machine uses the Clutch to achieve a quick return of the cutting frame.
3. The machine has a specially made 10KVA transformer with multiple sockets to which 50 electric heating cords can be connected at the same time. This transformer has a large capacity and the voltage can be regulated on a wide range of values.
4. The machine has Frequency-Speed Regulator to regulate the speed between 0-4m/min, to enable smooth operation, and to smoothly cut the EPS Blocks of stable dimensions.
5. The Edge surface cutting can optionally be equipped with automatic control system.
6. The EPSBC6000/V Lengthened Vertical Block Cutting Machine can cut all kinds of small-sized EPS Blocks in vertical direction at the same time.The error in the diagonal size of the cut product is less than 1.0mm. It is used in external walls insulation.
7. Based on EPSBC6000, the EPSBC6000/C can be equiped with the Corrugated Cutting Device(Optional). This device can cut all kinds of EPS Dovetail Slot Panels, Wave-Shaped Panels, Rectangular Panels, for insulation.This device is controlled by the sigle chip micro-computer control system. The cutting parameters are inputted into the control system. And based on these inputted cutting parameters, the Step-Servo Motor is started to do the cutting.
When the polyurethane foaming machine malfunctions in some parts, the detection point will send a signal, and the flashing momentary fault indication will appear. The program will automatically take corresponding protective measures according to the fault category, such as shutting down, shutting down, and stopping some injection actions. The buzzer alarms for a short time, and the operator takes corresponding measures according to the fault prompt text.
If the fault has been eliminated, pressing the “Clear fault” button will display the displayed text before the fault disappears. No faults will be deleted and the fault will continue to disappear until it is completely eliminated. Remember: When the device has a fault alarm signal, you must not easily press the button “failure”. First, you must find out the fault display problem and analyze the cause according to the information to solve the problem of the polyurethane foam machine.
How to clean polyurethane foam machine?
First, the heating pipe, spraying when the gun pressure is about 500-700psi, under the decompression of the key indicators can also see the ratio of the cylinder piston rod return to the cylinder, has returned to stop decompression. Because there is a certain pressure in the pipeline, the moisture in the air is not easy to enter the pipeline, ensuring that the raw material is not affected by the moist air. This material does not deteriorate and crystallize in the tube. This method is very helpful for the maintenance of the equipment during daily use.
Second, the material pump material: After cleaning the surface of the foaming machine with a vacuum cleaner, and then placed in the host cleaning agent to its sealed protective sleeve, to prevent the reaction of isocyanate group and a small amount of water caused by the slow feed rate, the ratio of Pump cavitation.
Third, machine cleaning: If the construction completion interval and the next construction time is more than 30 days, the entire material system must be thoroughly cleaned, sealed and cleaned.
Fourth, foaming machine equipment ratio cylinder: In the normal operation of the equipment should pay attention to the automatic cleaning system of the cylinder, the cleaning fluid circulation cleaning fluid circulation is normal if there is muddy, crystal phenomenon, if the abnormal circulation needs to check the cleaning fluid pipe plug or check the cylinder Or crystallization phenomenon if turbid liquid circulation; crystallization phenomenon changes.
EPS foam machine, also known as foam generator is to do the most simple foam foam equipment. EPS foam machine itself is not out of the bubble out of the bubble, it is the air into the blowing agent aqueous solution evenly dispersed, to achieve the liquid as much as possible contact surface, so that the surfactant in the liquid film The surface forms an electric double layer and surrounds the air to form a bubble. Without it, there is no foam concrete. EPS foam machine first appeared in foreign countries, the original model is the use of high-speed rotation of the impeller bubble, it is also known as “bubble machine.” Later, with the continuous progress of technology, EPS foam machine technology continues to improve, new models continue to emerge, forming a different technical system. China as early as the 1950s began to use EPS foam machine, but not a dedicated EPS foam models, but the use of mortar mixer. The foaming agent is added directly to the mortar mixer or concrete mixer, allowing the blowing agent to mix with the mortar or concrete to form a foam. Before and after the 1970s, began to appear special blowing agent, that is, high-speed impeller EPS foam machine. And then continue to upgrade technology and upgrading, and now has developed into a high-pressure inflatable as the main third-generation models, the basic to meet the needs of foam concrete. EPS foam machine grades and models a lot, but the principle of the division to the bubble, the current widely used only high-speed impeller type, high pressure air type, medium and low pressure type of three categories. The same type of difference, but its subsidiary equipment and automation control differences, the structure of the foam part of the same.
EPS foam machine first appeared in foreign countries, the original model is the use of high-speed rotation of the impeller bubble, it is also known as “bubble machine.” Later, with the continuous progress of technology, EPS foam machine technology continues to improve, new models continue to emerge, forming a different technical system. China as early as the 1950s began to use EPS foam machine, but not a dedicated EPS foam models, but the use of mortar mixer. The foaming agent is added directly to the mortar mixer or concrete mixer, allowing the blowing agent to mix with the mortar or concrete to form a foam. Before and after the 1970s, began to appear special blowing agent, that is, high-speed impeller EPS foam machine. And then continue to upgrade technology and upgrading, and now has developed into a high-pressure inflatable as the main third-generation models, the basic to meet the needs of foam concrete.
1. The optimized and redundant design of the foam machinery makes the whole machine concise and bright, with high strength and high performance-to-price ratio.
2. Hydraulic system, stable operation, low noise, large clamping force.
3, vacuum system to speed up the product molding, shorten the cooling time, reduce product moisture content.
4. Perfect fault self-diagnosis and motor protection system ensure the safe operation and protection of the equipment.
5, foam machinery can perform fully automatic, semi-automatic, intermediate start and manual operation in four ways.
6. The foam machinery adopts imported PLC, imported touch screen, full Chinese display, intelligent control of the graphical interface, and human-machine dialogue.
7, foam plastic machinery has a variety of heating, cooling, filling, product release and other processes, in order to adapt to different EPS products.
8, the use of hot-dip galvanizing machine, strengthen the anti-corrosion, greatly increasing the life of the machine.